Post Puddle Jump Breakage
Boats are extremely generous in their ongoing effort to provide projects for the otherwise superfluous captain
and crew. Our boat had 2900 miles to think up things for us to do. All the vibrating, chafing, rattling, and
throwing of stuff by the first mate takes its toll.

Click here for the Post Puddle Jump breakage report
Inspection:
Before wandering off into the sunset, we thought it a wise idea to putter through the boat and inspect, well,
everything. From through hulls to wiring, plumbing to hatches, we poked and prodded it all. The result was
months of redoing, fixing and generally learning about, well, everything again. Whew!

Click here for some of the highlights(?) of our findings and solutions.
Fiddling with the Boat
Underway: The First Six Months
As any boater knows, the repairs don't stop after leaving the dock. Actually, they seem to multiply. Below are
some of the things that ceased to walk during our first 6 months and our solutions. (Note: Sometimes the
solution was to ignore the problem for a very, very long time.)

Click here for the first 6 months
New Zealand Repairs
Whew, made it to New Zealand. That's 9500 miles of wear and tear. Below are the latest maintenance
highlights for our little floating home. (This time Richard has graciously typed up his thoughts, say Yeah)

Blown Main Sail
The main ripped horizontally between the first and second reef so we spent most of the last passage double
reefed. We had no idea how old the main was and the local sail maker said all the stitching was shot due to
UV damage. Anyway it was a timely demise, since it had always been the plan to get a new main in New
Zealand. Our new main will be a proper catamaran full roach main and a bit larger than the old one. The old
sail was somewhere just under 50 square meters and the new one is 60. We might see a 200 mile day yet..

Failing Batteries
Ack... The old Trojan 105 (6 volt) batteries bought in Honduras were only 2.5 years old, but they just would
not hold a full charge anymore. The consensus was that Central American battery suppliers get older US
batteries and sell them a bit cheaper. It is likely the batteries were actually over 3 years old. The sides of the
old batteries were bulging a bit and hard as a rock ( a sign of sulphated batteries) and the hydrometer
showed only just above bad when "fully" charged. All of these are signs of impending new battery purchase.
The local battery guy said you need to get these up to 14.7 volts at full charge to desulfate them on a regular
basis. If you don't the grid basically gunks up and the battery gets a much shorter life span. So we got new
batteries (same kind) and cranked up the voltage on the solar controller to 14.7 and life is much better now.

Leaking Generator
Don't even get me started on this! Who designs a saltwater cooled (no heat exchanger) generator? Actually
Fisher Panda does... The cooling jacket on the cylinder rusted through a few months ago spraying water
everywhere. We had our own personal engine room rain forest. JB weld can only hold back the flood so long
then out came the water again. So, after 3 months of e-mailing and complaining (Auckland, Germany, New
Zealand, etc.) I finally found someone to give me some answers and find some parts. The replacement parts
(new cylinder, rings, head, etc.) will cost more than a new portable generator,but, I already have this one and
really like having a generator. I hate putting hours on the engines just to charge batteries. The generator also
uses much less fuel than the engines. Hopefully with these new parts the unit will be good for another 10
years or it will become a mooring at some island... Part of me wants to chuck it anyway just to save weight on
the boat. I still want to meet the designer and kick him! Who designs a unit with the zinc on one side and the
impellor on the other? To change the impellor you have to take it off the engine mounts, rotate the unit, have
kid size fingers, and lots of luck. Dumb I say. I was reading about some new unit made in the US that is fresh
water cooled and has all the main things on one side (zinc, oil fill, filter, impellor, etc.). What a neat idea. If I
was in the US I might go for it, but shipping to New Zealand is not at all cheap.

Radar Failure
What a scary thing, you think your radar is working on a squall-filled passage only to find it can't see land
when you can! Apparently the magnatron failed in the dome so nothing was being transmitted. The failure
mode makes you think it is working (all the screen displays look normal and everything looks fine), but you will
never see a target! I think the radar guys need to work on this issues in a major way! A simple check on how
much power the unit is drawing in transmit would alert the unit to a failure. Apparently this is not done by any
radar maker (that is what the repair guys say).
Australia Repairs & Upgrades
Luckily (knock on wood) no major repairs had to be done here. I replaced all the engine injectors, more for
preventive measures crossing the Indian ocean than because it was needed. Check your engine exhaust
elbows for corrosion and scale on the inside. I am trying to tighten up the rig a bit (top half of mast is not stiff
enough). I changed all the running lights to use LED bulbs and save a ton of power now. I will haul and
change out the rudder bearings (one rudder is loose). Mostly it is just little annoying things and trying to get a
boat ready for anything crossing the Indian ocean. I expect this crossing to be far from anything as far as
parts are concerned. Finally bought a new 1000 square foot light air asymmetrical so we should be able to fly
now. We did all the safety things (liferaft repacked, epirb battery replaced, new flares, update ditch bag, etc.).
Basically kick the tires and look under the hood kind of things...
Fiji - Post New Zealand Repairs
LOVE the new mainsail. If we had known what a difference a new main sail would make we would have got
one before we left the United States. We can now do 5 - 6k in 8 - 10 k of true wind. Light air sailing is now a
breeze. The new main is much bigger than the old - 60 rather than 50 sq. meters. We will have to relearn
reefing.